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FULLY AUTOMATIC COATING SYSTEMS

21 CFR part 11 software



21 CFR part 11 software gives maximum security and to ensure the integrity of their documents, from unique usernames and login information to each individual, creating a clear audit trail, uses automatic timestamps that record exactly when something happened in your electronic records, protect data with strong passwords that are reset regularly, utilize electronic signatures when necessary, creating unlimited users and having unlimited storage for keeping record of saved recipe, audit trail and audit report.

Process Filters:


COATER MODEL SCS 600 TO SCS 1500 :


Applications :



Coater type SCS can be used to coat pallets, granules and tablets. Coater is designed for the application of :

◊ Film coating with organic solvent

◊ Film coating with aqueous coating

◊ Sugar coating

Spray System

Very efficient spray generated by spray guns. The spray nozzle can be mounted over the trolley and the spray nozzle arm can be completely withdrawn from the coater using the trolley.

Film Coating

Coating solution is sprayed using peristaltic pump through spray nozzles very effectively the nozzle arm can be individually adjusted for optimum spray pattern. It takes about 2-3 hrs per batch. Film coating process involves stages namely: preheating -> film coating -> Drying -> Polishing – Finished Product

Sugar Coating

Here eccentric gear or lobe pump is used to pump viscous solution on to the products. It takes about 10-16 hrs per batch. Sugar coating process involves following stages namely : Sealing -> Sub-coating -> Coloring -> Fishing -> Polishing

Mixing

It is achieved by superior design of the baffles that allows uniform and excellent mixing, with protective product handling.

Drying

Hot air is used normally for the evaporation of the sprayed suspension.

Inlet Air Handler

Inlet air handler consists of blower, pre filter, heater, final filter, Hepa filter. Sometime dehumidifier is also used for better and uniform process control.

Process Air Flow

Here air enters from the rear or top of the machine while the outlet air comes out from the rear. The inlet air is channeled through the pan and the product bed in to the shoe to exhaust. The sealing of the outlet air is through static seal.

Exhaust Air Handler

Exhaust air handler is through blower and scrubber. This scrubber removes any residual discharge and meets the strictest emission laws.

Drive System

It has bearings mounted on the rear side of the pan and is separated from the process area. The belt drive is easily accessible after removal of the rear door.

Controls

The control system consists of a PLC panel with touch screen display of Allen Bradley make. The service panel is in technical area with switchgear items.

Easy to Clean

CIP system which provides an automatic cleaning function of the machine and does not require any personal attention as PLC system carries the job automatically.


We provide all validation documents along with IQ, OQ and DQ.

Salient Features

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